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Posts Tagged ‘steel buildings’

Facades for American Steel Buildings (Part 3)

Wednesday, August 10th, 2011

The last two posts talked about steel “stucco-finish” panels, insulated wall panels and synthetic brick or stone panels. But for owners of American steel buildings who prefer the look of traditional stonework or masonry, they should opt for natural products, which now come in highly ingenious forms and supplemented by modern methods of application.

Natural facades for American steel buildings may cost more than their synthetic counterparts, but they are still cheaper when compared to traditional stonework or masonry. Besides, they come in panels, which can be easily shipped to your jobsite and conveniently and efficiently installed by any regular construction crew.

Most suppliers and manufacturers of American steel buildings also have these natural products in their list of offerings, so you don’t have to deal with another supplier.

Anyway, some of these products include brick veneers, stone veneers (natural or “faux”), and masonry.

What are brick veneers? A veneer is actually a thin covering applied to a surface of another object or material in order to hide its true appearance. Of course, the veneer is typically more attractive than the object itself, so basically, it enhances the appearance or improves the value of the object,

Brick veneers have seen an increasing acceptance in the commercial as well as residential markets. This product provides a timeless look and feel of a brick exterior for American steel buildings. Simply put, a brick veneer is a veneer with a thin brick surface on the front.

Modern methods of installing these products involve creating a free standing wall anchored to the building and not installed directly on the walls. The brick veneers are made from shale and/or clay and is then oven-fired. Usually, the installation is easy and less time consuming than laying whole bricks the traditional way. Brick veneer panels for American steel buildings are thin and light, about ½ to 1 inch thick and can be installed by any regular tradesmen.

The innermost element of this type of façade for American steel buildings is usually a structural metal framing. The brick veneer/steel stud wall system is the most popular for owners of American steel buildings with budget considerations.

The resulting brick façade looks exactly like a solid masonry building. Some of its many benefits are durability, low maintenance, high fire rating and variable design choices.

Facades for American Steel Buildings (Part 2)

Tuesday, August 9th, 2011

Still on the subject of facades for American steel buildings, for structures located in regions that experience weather extremes and insulation is necessary, insulated wall panels are the practical choice.

Aside from providing American steel buildings with beauty as well as functionality, insulated panels allow for a tighter building envelope, with walls having higher insulating properties. This means savings in operating costs since fewer drafts will be experienced.
Another cost-saving feature of insulated panels is their fast and easy installation.

Insulated wall panels systems come in different designs, profiles and skins including stucco-finish, plaster-finish, natural stone and quartz aggregates. These panels provide a stylish, modern architectural appearance to American steel buildings.

Another option for facades of American steel buildings are the natural-looking simulated or faux stone and brick panels. These products are made of lightweight materials that add value and style, as well as, heighten the exterior appeal of your home of business establishment.

Synthetic stone or brick panels for American steel buildings are waterproof and resistant to unpleasant weather conditions and pests. They are also flame resistant and self-extinguishing. The panels are highly durable and impact resistant. In fact, they have been proven to resist cracking better than their real counterparts.

Since the products are lightweight, easy to handle and are cut on the jobsite with standard tools, installation is very fast and easy, requiring lesser tradesmen. For you, this means a lot of savings in labor costs and time. Besides, simulated stone or brick panels for American steel buildings are typically less pricey than real brick or cast stone facades. And again, since they significantly weigh less, shipping and handling costs are much lower, as well.

Besides, for most applications, synthetic stone or brick finishes provide significant insulation value. And for those who are adherents of the green movement, the good news is that these products for American steel buildings are considered “green”. Why? Because they are 100% inert, non-toxic, non-gaseous and odor-free.

Indeed, simulated or synthetic stone or brick products are popular because they provide beauty, practicality and functionality for American steel buildings.

Facades of American Steel Buildings (Part 1)

Monday, August 8th, 2011

American steel buildings are undeniably popular nowadays due to the many benefits they offer including cost effectiveness, durability, energy efficiency as well as speedy construction and rapid occupancy.

Have you ever seen a steel building or have you ever been inside one? Some people do not realize it at first, but that they are seeing a steel building or that they are inside a steel building. Why? Because today’s American steel buildings are a far cry from their unattractive box-shaped predecessors.

Contemporary American steel buildings are modern, stylish, pleasing to the eyes and indistinguishable from traditionally made structures. This is the reason why American steel buildings are eating up a large chunk of today’s new construction. Buildings such as churches, airports, strip malls, supermarkets, restaurants, schools and even homes are now made of prefabricated American steel buildings.

Thanks to advances in technology and new design features, there are several note-worthy features of today’s American steel buildings that make them fit in seamlessly with their surroundings. Interior and exterior architectural finishes, which are popular with conventional structures, can be incorporated to American steel buildings.

Take the case of facades, American steel buildings can now be combined with stucco, simulated brick or stone or any other finish that cost less than the real thing.

Take for instance, steel panels that are “stucco-like”. Yes, this type of material is available for American steel buildings and you can give yours an attractive polished finish for almost half the price of the real one.

Steel “stucco-like” panels are suited for just about any steel building though mostly used for commercial and residential applications. Much like American steel buildings that are prefabricated, these panels are also manufactured at the factory to fit the size of your particular building. This means, installing them is fast, efficient, less labor intensive and most of all, less waste.

Steel “stucco-like” panels are available in a wide variety of standard and custom colors. They can be installed in any type of climate, but remember that they are designed not to be used as load-bearing walls, so care should be taken during installation.

Another cost-saving feature of these panels is that they don’t require lots of maintenance. Just use a pressure sprayer when panels appear dirty.

(continued)

Go For Steel! (Part 2)

Friday, August 5th, 2011

Several alloys of steel are being used to make it stronger and corrosion-resistant, among other desirable properties.  This is a direct continuation of the list of elements commonly used to create steel alloys:

  1. Carbon – The hardness and tensile strength of steel is directly proportional to the amount of Carbon in it.  For those who are targeting to have steel storage buildings that can withstand the test of time, might as well use Carbon.  However, Carbon as an alloy causes ductility and weldability to decline.  This may cause a bit of trouble during pre-fabrication process of steel storage buildings.
  2. Chromium – Like Aluminum, Chromium is a deoxidizer, usually added to create corrosion-resistant steel.  However, Chromium is also effective as an agent to increase hardenability and high-temperature strength.  For steel storage buildings that will expectedly be exposed to high-temperature processes, you might as well use this as an alloy.
  3. Copper – At a certain amount, Copper is useful in making steel resistant to corrosion, usually when the alloy exceeds 0.20%.  However, Copper is not always good for steel.  This alloy can actually have negative effects on hot-working steel, that is, steel that remains hard at red heat.  Also, if you are particular with the surface quality, you might want to know that Copper also tends to make the steel surface rough.
  4. Manganese – Owners who put a premium on aesthetics might as well focus their attention to Manganese, as this alloy improves surface quality, especially in sulphur-reinforced steels.  Manganese affects steel in a manner similar to Carbon, however, it is less detrimental in terms of effects on ductility and weldability.
  5. Nickel – A known ferrite strengthener, the addition of Nickel strengthens the steel during the ferrite phase.  The final result is increased hardenability and impact strength.  This is particularly useful for steel storage buildings designed to with high expected loads.
  6. Silicon – The most popularly used deoxidizer in the steel-making industry, Silicon is used for making corrosion-resistant steel.  However, it has a negative effect on surface quality.                                                                                                                                                                                  Steel storage buildings are highly customizable structures.  Technology has allowed them to be highly flexible not only in design and layout but also, now, on the type of steel to be used for steel storage buildings.

Go For Steel! (Part 1)

Friday, August 5th, 2011

In the chemical industry, safety is the main priority, especially within the steel storage buildings where delicate and, more often than not, hazardous chemicals are kept. Now, steel storage buildings became popular in this business primarily because of the advantages of steel and the unique engineering made possible by the use of this material.

Steel storage buildings are better than traditional storage structures for several reasons. For one, steel storage buildings need less capital to get the construction project running. Plus, the structure is completed in significantly less time. Both cost and time savings amount to as much as 50% of the conventional amount. And just as steel storage buildings are easy to put up, they are also just as easy to expand – this is very convenient considering the fast-growing industry.

Steel is the hardest-wearing construction material in the market today. Steel storage buildings are more likely to survive changes in temperature, environmental conditions, and even natural disturbances such as earthquakes and hurricanes. This is why steel storage buildings easily became popular in the chemical industry, since most chemicals are particularly sensitive to temperature. Most steel storage buildings are also equipped with special HVAC systems to facilitate atmosphere regulation within the building.

Apart from all that, steel storage buildings require only minimal maintenance. Unlike wood, it does not need pest-control and it does not require treatment against rotting and molds. High-grade steel used for steel storage buildings is also treated with a special chemical to prevent rusting and deterioration.

The steel used in steel storage buildings are of the highest quality. Why? Because it has been infused with different alloys to make it acquire additional desirable properties, depending on its use.

And these are:

1. Aluminum – Popularly used as a deoxidizer, Aluminum is often added to control Austentite grain size before the quenching process. Austentite is a non-magnetic solid solution of carbon in iron used in the production of corrosion-resistant steel. Aluminium is considered the most effective alloy for this purpose, as compared to Titanium, Zirconium, and Vanadium, primarily because the latter three do not easily dissolve in Austentite.

2. Boron – This element is added to fully killed steel to improve hardenability. Fully killed steel simply means that the solidified steel is highly homogeneous and completely intact – that is, free from pores. Even the slightest amount (0.001%) of Boron has a significant effect on steel’s hardenability. However, this is practically the only advantage of using this alloy. Boron is best used with low-carbon steels.

(continued)

Natural Ventilation for Steel Agricultural Buildings

Thursday, August 4th, 2011

Modern steel buildings can be built for just about any purpose under the sun. Agricultural steel buildings are popular fixtures in most farms and ranches all over the country because they offer the best protection and security to livestock and produce.

If you are planning to build a horse barn, you should consider agricultural steel buildings as your best option. One important design consideration in horse barns is ventilation or air quality. Aside from light and sufficient living space, provision for fresh air is crucial.

Poor air quality in horse barns has been proven to be the leading cause of poor performance, illness and possibly death in the current horse population. However, the problem is, most horse owners usually fail to address this issue.

Agricultural steel buildings can be designed for proper horse barn ventilation to keep the air healthy, fresh, and moving inside the structures.

It is good to know that in favorable climates, natural ventilation for agricultural steel buildings has become an attractive option for maintaining a healthy and comfortable indoor climate.

This means that for steel horse barns, owners will not have a problem dealing with the rancid smell of ammonia from degrading urine, build up of dusts, molds and other pathogens, which causes a wide variety of respiratory diseases that may lead to the death of horses.

Farmers, ranchers and horse enthusiasts who own agricultural steel buildings may consider the following when designing their horse barns.

Consider sitting the ridge of your steel barn perpendicular to the summer winds. This way, wind-induced ventilation is maximized to the fullest. However, make certain that summer winds have minimal obstructions.

The shape of the steel barn is another issue. Naturally ventilated agricultural steel buildings are usually narrow with a maximum width of 45 feet.

Provide ridge vents. A ridge vent is an opening at the highest point in the roof. Agricultural steel buildings with ridge vents are naturally ventilated because they allow air to come in and flow out of the structures.

Consider also having doors at each end of the steel horse barn. These can be left full or half open, depending on the weather. For example, during cold days, don’t close all windows and doors to keep the horses cozy. Instead, keep them half-open, with enough space to keep fresh air moving in and replacing the stale air inside, without making the insides drafty and uncomfortable.

Strive for cross-ventilation in agricultural steel buildings – because fresh air could never hurt a horse.

Your Role as a Pre-engineered Metal Building Owner (Part 1)

Monday, August 1st, 2011

It is important to recognize that every metal building project’s success does not entirely depend on how good the supplier is or how experienced the construction workers are. Actually, the role of the pre-engineered metal building owner is the most crucial. Primarily because, once an order has been placed, suppliers customize the pre-engineered metal building design with respect to appropriate building codes, expected loading and conditions, and serviceability requirements. It is the task of the pre-engineered metal building owner to be hands on in obtaining this information.

If you want to get your pre engineered metal building on the way, it is your responsibility to pay the local building authorities a visit and get the applicable building codes, zoning codes, if any, and other regulations in your area that might be relevant to the construction project and the pre-engineered metal building system.

As the owner, you are also responsible for laying out the design loads and other loading requirements that may affect the design and the construction of your pre-engineered metal building. Design loads include dead and live loads; seismic loads; soil, water (such as floods and rain), wind, snow and atmospheric ice loads; collateral and auxiliary loads. Note that this is important because if the load is not specified, the supplier will assume that no such loads or conditions need to be taken into consideration. If such a thing happens, this will gravely affect the design and long term performance of your pre-engineered metal building. Now, in addition to the building codes of your area, you must also note the regulations or provisions that are related to design loads.

The pre-engineered metal building’s dimensions, such as length, width, height, roof slope, and others, are all determined by the owner. Aside from that, since the owner is just as well the expert with regard to information about the location, he or she must be the one to provide other important considerations related to the environment, as these may affect the construction process. These would include the adjacent structures, possible obstructions to construction, and other natural factors such as snow or rain. After all, the owner is, logically and as is the usual case, more familiar to the area than the supplier is.

Additional standards relating to the compatibility of materials used for the completion of the pre engineered metal building also have to be acquired by the owner. This information must be collated along with the design criteria and submitted to the supplier.

Steel Frame Buildings Can Stand Against Hurricanes (Part 2)

Friday, July 29th, 2011

Installation of hurricane shutters determine how long they will last and how much protection they can offer for steel framed buildings. This is the single crucial operation for this building accessory. Different steel frame buildings may have different types of hurricane shutters, depending on the budget and the building codes for the area, but nonetheless, having professionals take care of the installation will ensure that all these buildings get the same amount of security.

There are several types of hurricane shutters for steel frame buildings widely available in today’s market. Depending on your expectations and need, you can choose from any one or more of the following types discussed below.

Accordion shutters, are pre-installed shutters often kept on the sides of windows or doors. From the name itself, the mechanism is of an accordion – it folds and extends as needed. Accordion shutters are pulled out from the sides and locked in the middle. This shutter type is a popular choice for owners of steel frame buildings as they are easy to use and maintain.

Automatic rolldown shutters are pre-installed shutters commonly made of PVC or louver. Unlike accordion shutters, these shutters are commonly found and kept above windows or doors. Owners of steel frame buildings who are not as tight on their budget often choose this type of shutters because of ease of use, as they can be motorized – that means all they have to do is to tap a switch.

Storm panel shutters are perfect for regions that experience where landfalls are common. As sturdy as steel frame buildings, these shutters are commonly made of steel, making it far more durable compared to other types. The downside of this shutter type is the effort required for installation and use. Unlike accordion and rolldown shutters, storm panel shutters have to be manually anchored, removed, and stored as needed. However, this is probably the shutter type that gives relatively the most protection for steel frame buildings.

Plywood shutters are the cheapest alternative, not to mention the least hard-wearing. Usually, 5/8” plywood must be used for this purpose, in order to offer sufficient protection. And since this plywood grade is quite thick, installation is a task as they are rather heavy. This type of hurricane shutters has to be fastened to steel frame buildings using either lag bolts or barrel bolts.

Bahama shutters and awning shutters are quite similar, as they can double as shades during fair weather. These types of shutters are relatively cheap but may not provide as much protection, especially against wind-borne debris.

Now, aside from shutters, there are also other building components that can help protect steel frame buildings during hurricanes. There are plastic films avaialbe for protection of glass panels, doors, and windows. Another option would be to use shatter-resistant glass windows. However, building codes for certain areas do not allow the use or installation of these components. Moreover, even when using either of these two alternatives, hurricane shutters will still ensure that steel frame buildings as little damage as possible, as their primary function is to dampen the impact of the hurricane on the building.

Steel Frame Buildings Can Stand Against Hurricanes (Part 1)

Thursday, July 28th, 2011

The substantial change in global atmospheric conditions has increased the risk of hurricanes occuring all over the world. And because of this, every year, billions of properties are damaged and thousands and thousands of casualties are chronicled.

For residents of coastal regions in the United States as the Atlantic and the Gulf Coasts, and hurricane prone regions such as Los Angeles and Florida, the combination of steel frame buildings and hurricane shutters are their best defense against this recurrent natural phenomenon. Hurricane shutters, made especially compatible for steel frame buildings, can protect not only property but also the people that reside in such structures.

The basic function of hurricane shutters is to act as a shield against the hurricane’s strong wind and the debris that come with it. And with “strong” being winds of more or less 70 to 100 mph, you can be sure that while steel frame buildings will not fail, your windows and doors can easily be damaged without these shutters. Once a door or window is broken, massive pressure starts to act on the interior walls, the ceiling, on the roof – you would not want this to happen. While steel frame buildings are meant to stand mighty against strong winds and landfall, reinforcement is still necessary. Primarily because once the pressure sets in, more often than not, the walls and the roof fail, exposing the entire structure for the hurricane to devour.

Hurricane shutters are meant to reinforce doors and widows of steel frame buildings. All types of doors are compatible with shutters and are recommended to be reinforced. Hurricane shutters are best installed on steel frame buildings with garage doors; french doors; and especially the sliding glass doors, or any type of door made of or with glass parts. A lot of lives were saved because of this precautionary measure during the height of the hurricane Katrina that hit Florida, Missouri, and Los Angeles in August 2005.

Steel frame buildings are used for practically any purpose nowadays. But this should cause no worry, because it doesn’t really matter if it’s a residence, an office, or a storage room – hurricane shutters are meant to fit on all steel frame buildings. The question lies on what type of shutters will fit best on your structure.

The choice of shutters depends on several factors. Now, there are two basic things to check to ensure that you are getting your money’s worth: just like steel frame buildings, (1) the shutters should be affordable; and (2) the shutters should be easy to install. There are several options available in the market – plywood shutters, accordion-type shutters, among others. But whichever choice is made, in the larger scheme of things, the protection extends from the quality of the installation.

Metal Buildings for Barns

Tuesday, July 26th, 2011

Metal buildings have always been reliable structures for a wide range of applications including commercial establishments, warehouses, offices, schools, churches, residences, garages, barns, and many others.

For any construction project, price is always a consideration. But when you are building a barn for livestock, the safety of the animals should be your first and foremost consideration. An effective barn design should offer the best protection from inclement and extreme weather conditions for its inhabitants.

Performance-wise, metal buildings, by far, are the best choice for livestock barns. Metal buildings are built using the strongest construction material today – steel.

Steel enables metal buildings to resist the forces of hurricanes and earthquakes. An all-steel barn is resistant to termites, mice, or mold. Barn animals will not only be dry, they will also be safe against diseases usually associated with pest infestation.

Another important design consideration for barns is the provision for a lot of space. A barn should be spacious, with enough room for the animals, as well as storage for feeds and other materials. Space is also important for chore efficiency. This is not a problem with steel barns.

Metal buildings can be designed with clear-span width. Your steel barn can have a main frame that is free of load-bearing columns and yet sturdy enough to meet snow and wind loadings in the area. Imagine a steel barn of up to 300 feet of usable space, giving you more freedom to design the floor layout.

Speaking about the price, the cheapest steel barn for you is a metal building kit. Metal buildings can come in kits with easy-to-read and easy-to-follow instructions that allows owners to build the structures by themselves or with the help of family and friends. Metal building kits are economical. In fact, they are about 60% cheaper than using any other conventional modes of construction because you only buy what you need based on your exact specifications.

Whether you choose to do the assembly by yourself or hire a professional, constructing your steel barn saves you a lot of time as the building components need only be connected by fasteners. All the labor needed for measuring, cutting, drilling, and welding have been done at the factory.

Other advantages of metal buildings are their ability to be easily expanded, energy efficiency, discounted insurance premiums, and multi-decade warranties.