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Posts Tagged ‘metal buildings’

Concrete Floor Finishes for Prefabricated Metal Buildings 2

Friday, September 9th, 2011

Decorative finishes for concrete floors of prefabricated metal buildings provide durable, economical and stylish flooring options. Any one of techniques involved including chemical staining, scoring, coloring, stamping, etc. can be applied to new or existing concrete floors of prefabricated metal buildings, allowing for limitless designs and colors.

The last post talked about chemical staining. This post dwells on the other different methods of achieving color, scoring and stamping concrete.

Scoring concrete floors of prefabricated metal buildings involves making shallow cuts, which is no more than 1/8” deep, to convey tile gout lines or to create geometric designs and patterns. This can be done in conjunction with the other coloring methods.

Stamping concrete floors of prefabricated metal buildings is the option of those who want their floors to look like materials other than concrete. The technique involves imprinting the outline and textures of stone, brick, tile, wood planks, leather, slate, etc. into the freshly cast concrete surface to achieve the look of these natural paving materials.

Concrete floors of prefabricated metal buildings can be colored in different ways. Integral colorants can be added during the mixing process to produce uniform tinting throughout the whole slab. In addition, the method ensures that consistent color is produced for every batch. When coloring is done prior to stamping, a more variegated natural look is achieved by using integral colorants as a base tone then modified by color hardeners and release agents.

Sprinkling color hardeners for freshly placed concrete floors of prefabricated metal buildings achieves more intense hues than those produced by integrally colored concrete. Using color hardeners prior to stamping improves surface durability. On the other hand, when combined with chemical staining, brighter or deeper finished colors for concrete floors of prefabricated metal buildings, is achieved.

Another coloring method is through the use of pigmented powder or liquid agents, which is usually combined with pattern stamps. This way the friction is reduced and allows for easier removal from fresh concrete surfaces. Owners of prefabricated metal buildings opt for this technique, together with color hardeners to produce a more “antique” look for their concrete floors.

To color existing concrete floors of prefabricated metal buildings, applying surface overlay materials is one option. Thin layers of cementitious material is applied to the concrete surface to flatten it or to prepare it for stamping.

Of course, concrete floors of prefabricated metal buildings must be sealed and waterproofed and colored materials for such processes are available. Choices range from buffing waxes to clear coatings to industrial sealers, depending on the use of the metal structure.

Stained Concrete Flooring for Your New Metal Garage

Saturday, September 3rd, 2011

If you are contemplating on building a new garage, you probably are wondering why more and more of your neighbors are opting for metal buildings. The popularity of metal buildings is undeniable and this is because they offer advantages and benefits that are unmatched by traditional construction. Metal buildings are now being used not just for large structures like factories, warehouses and aircraft hangars, they are now going strong in the residential market.

Metal buildings are extremely flexible. In fact, they are the new favorites of designers and homeowners alike. Metal buildings can be designed to be either minimalist or grandiose, depending on the preferences of the owners and the purpose of the structures. What’s more, metal buildings can either be built with one or two stories, adding to their unlimited applications.

One of your best options for the flooring of your metal garage is concrete. Since your metal garage is so easy to maintain, choosing a floor type that requires minimal care and is compatible with metal buildings, is an added bonus.

The good news is that concrete flooring for metal buildings need not be gray and boring. Nowadays, staining concrete has become the most popular application for transforming concrete slabs into things of beauty.

Stained concrete is sometimes referred to as colored concrete and can be an option for flooring of metal buildings. The technology has been gaining a lot of following because of the unique results that can be achieved through the combination of colors and application techniques. In fact, the outcome is limited only by your creativity and imagination.

Because concrete is porous and has a neutral tone, it is a perfect medium for topically applying colors. Contractors use acid-based chemical stains to achieve rich, earth-toned color schemes. Your garage floor can resemble natural stone, marble, wood or even leather, depending on your style and preference.

Small Entrepreneurs Choose Metal Buildings

Thursday, September 1st, 2011

Presently, there are still a lot of Americans who prefer to live in quiet small towns, enjoying the peace and calm of the surrounding environment. Some of these people are not original settlers but have fallen in love with these small towns and the simple and family-oriented lifestyle commonly associated with small communities.

Even though a town may be small, there are still plenty of business opportunities available for investors that are mostly associated with tourism. A lot of small and starting entrepreneurs are entering into the scene because of the diverse recreational opportunities offered by small towns. Nowadays, these businessmen are making use of metal buildings for new construction because of the countless benefits they provide.

Metal buildings, at present, will not look out of place anymore in these towns because of the advanced design technology that is now available. These metal buildings can actually be created with several looks and architectural styles. Hence, they can be designed to look like nice and adorable small-town shops and restaurants. They can be incorporated with stone and brick materials that will help soften and enhance the appearance, as well as make the shops look friendlier and welcoming to guests.

Tourists who visit small towns not only come to enjoy the rural ambiance but also like to go shopping in the shop districts and to hang out in saloons, cafes and similar places. They also engage in recreational activities or go sightseeing. Metal buildings are attractive solutions for most construction needs. They can be customized to fit any purpose including hotels, cottages, riding arenas, boat storage, aircraft hangars, transportation depots, etc.

Metal buildings are also ideal for these small entrepreneurs because they are cost-efficient and are very durable and long-lasting. Thus, they will be able to gain more profit in the long run and will not have to worry about spending so much and waiting for a long time to have a return of their investment.

Keeping Towns Alive!

Wednesday, August 31st, 2011

There are places in the country that are considered ghost towns. A ghost town is simply a place where all businesses are closed, municipal services are at a minimum, buildings are in ruins, etc. Some of these places may still be inhabited but the population continues to decline because the reason for their “boom” is now gone. Examples of these are former mining towns.

If only metal buildings have come out a long, long time ago, then perhaps the structures in these ghost towns could have been saved from such destruction. Metal buildings are known to last for many years because of their sturdiness and resilience. Even through the wear and tear of constant use and exposure to the elements, they can still survive.

For small towns that still remain “alive” at this time, people are careful to keep their communities from becoming ghost towns. One way to do this is to use metal building, which are very durable and cannot be destroyed by pests and by weather upheavals. They also do not rot and can easily be expanded or reassembled in another location. Hence, they are very practical.

Another way that can provide longevity to the town is to continuously upgrade their facilities. In this way, they can keep attracting people to settle or do business, and the town can therefore keep growing too.

To achieve this, it is also good to utilize modern metal buildings, which are not only very functional but are also modish and tasteful. They can be combined with other materials like glass, brick, stone, and wood to attain a vast assortment of appearances, themes, and architectural techniques. With the progressive design technology that construction companies are employing now for these metal buildings, small towns can be confident that such structures will impress different people and appeal to them in many ways.

Finally, small towns must make sure to provide not only the basic amenities and services but to continuously put up metal buildings that are for other purposes such as sports arenas, recreational centers, shopping districts, nice cafes and diners, comfortable transportation hubs, buildings for culture and the arts, agricultural structures, inns and other lodging spaces for travelers, and many more.

Making use of metal buildings is really a sure way to maintain the vibrancy of small towns and prevent them from becoming ghost towns.

The Rise of the Metal Giants (Part 2)

Tuesday, August 30th, 2011

Purchasing metal buildings is the same as saying purchasing “metal building systems”. This is because you are actually buying a system of interrelated parts – primary framing, secondary framing, wall panels, roof panels – that necessarily work together in order to complete the metal building.

This has a lot to do with why metal building systems allow for relatively shorter construction times. For one, a third of the building’s weight is actually accounted for by the primary framing. Another third of the total weight goes to the secondary framing. Basically, the primary and the secondary framing make up the skeleton of metal building systems. By the time the primary and secondary framing are set up, you’re already more than half-way done with the construction.

Moreover, metal building systems are composed of pre-fabricated components, using and standardized processes and high-precision equipment. The parts are manufactured off-site and are ready to be assembled upon delivery on site, regardless of the weather and without fear of affecting the material’s – and therefore the building’s – structural integrity. This is a kind of flexibility you can’t afford when using other materials such as concrete or wood.

Just to give you an idea of the difference, it usually takes 8-10 weeks to pre-engineer metal building systems before they are sent to their respective sites. On-site installation takes 2-3 weeks on average for a 250 000 sq ft metal building. The bottomline is, once metal building systems are settled on site, construction is guaranteed done in more or less 60 days. This speed of construction is possible because metal building systems are simply put together by bolts, as compared to traditional construction which usually involves welding. And welding, as you may well know, is a tedious, time-consuming task.

Now, this short construction time actually makes metal building systems particularly popular for retailers because it translates to early occupancy, and therefore, early start up for the business. And early start up can only mean speedy return on investment.

Moreover, the ease of construction means you get to cut labor costs. In fact, on average, investors save up 30% or sometimes more on labor expenses. You won’t need to hire a lot of people to do different tasks because a metal building can be put up by practically anyone with a crane. The important thing is to ensure that you hire a certified erector so you’d get safety, quality, and efficiency all in one shot.

Metal is the New Cool

Sunday, August 28th, 2011

Metal building systems are dubbed as the structure of choice for organizations and individuals who are after sustainability and environment protection. For a fact, steel is the most recycled metal and material worldwide. And because of this material recovery, mining waste is actually reduced by as much as 97%. Moreover, air and water pollution declined by 86% and 76%, respectively. Using recycled steel instead of processing new material by conventional means also significantly reduces energy consumption.

After all, metal building systems today are made up of at least 70% recycled metal. And at the end of every metal building’s life cycle, 100% of the material is – yet again – recycled and transformed into various brand new metal products such as cars, bicycles, bridges, buildings, among other things.

One of the most popular benefits of metal building systems is metal roofs. Metal building systems have roof panels that usually last up to 40 years, on average, and sometimes longer. A conventional flat roof has to be replaced after 10 years, or at most 15 years, of use. What’s more, conventional roofs are easily damaged and need to be maintained at least annually, whereas metal roofs require minimal maintenance – that is, simple debris removal when necessary. With a metal roof, no maintenance expense is incurred at all. This is one of the basic reasons why metal building systems are sustainable.

Metal building systems earn significant points on Leadership in Energy and Environmental Design, which is a rating system established and used by the U.S. Green Building Council, a non-profit organization committed to the promotion of sustainable building design and construction. Today’s manufacturers of metal building systems produce white paint finishes that are more than the 78 LEED Solar Reflective Index requirement, which translates to a noteworthy reduction in cooling requirements and costs.

Nowadays, more and more manufacturers and owners of metal building systems are switching to 100% cool paint systems for roof and wall panels. These latest development in coatings were popularized as “cool coatings” because their special color pigments are capable of reflecting 50% of the heat that hits the coated panel right back into the atmosphere. This cool technology was initially developed for U.S. Military stealths. Not only does cool coating keep your metal structure’s interior at desirable temperatures, it also helps fight global warming by decreasing smog and the urban heat island effect.

Innovations in coating technology for metal building systems are helping businesses keep their energy costs down, especially during the summer months. For example, a building that uses cool coating pigments can save up to $10,000 annually in cooling costs.

Actually, the technology has been around for about a decade or so. However, it’s only now that the benefits are being discovered. Ultimately, today’s owners of metal building systems are lucky to have this technnology at their disposal.

Only The Best Warranties Offered by Metal Building Systems

Thursday, August 25th, 2011

Metal building systems have gained popularity in the past decade or so due to the many benefits they offer. In reality, metal building systems are viable solutions for just about any construction need. That’s how flexible they are! Schools, churches, offices, residential structures, farm buildings, government and private offices, commercial centers, warehouses, factories, and the list keeps getting longer.

Topping off the lineup of benefits offered by metal building systems are durability, low maintenance, energy efficiency and easy and fast construction. But the best “come on” of metal building systems is the long warranties offered by the suppliers of these structures.

Warranties give consumers peace of mind knowing that any defects that appear on the products purchased during the period that the warranty is in effect will be fixed at the manufacturer’s expense.

Those who have been in the business of manufacturing metal building systems for a long time now are so confident of the structural integrity and quality of their products that they give warranties of up to 50 years.

Only the leading suppliers of metal building systems can afford to provide the best warranties in the country. For instance, the 50-year structural warranty offered is backed by long years of experience, knowledge and expertise as well as state-of-the-art technology used in the engineering, design and fabrication of metal building systems.

Another attractive selling point of metal building systems is the 40-year paint warranty on finishes. Major suppliers only use long-life paint finishes on all their metal building panels to produce more accurate and brighter hues that are not only long-lasting but also easy on the eyes.

Fasteners are used to connect the components of metal building systems. Metal buildings are water-tight because all the elements are properly aligned and sealed with stainless steel fasteners. And these fasteners used on roofs and walls have a lifetime warranty against rust.

No doubt about it, metal building systems are indeed worthy investments!

Pre-Engineered Metal Buildings: The Future in Housing

Monday, August 22nd, 2011

Pre-engineered metal buildings initially became popular for revolutionizing construction in the industrial sector. Soon enough, pre-engineered metal buildings started to expand their reach into the commercial sector, becoming the top choice for investors, especially for start-up companies, retail stores, and small manufacturing and distribution centres.

Durability, fire-resistance, and asset security are only some of the advantages pre-engineered metal buildings offer. And these are also the primary reasons why, unlike other new technologies, pre-engineered metal buildings were easily recognized as the top choice for industrial and commercial building projects.
Now, investors and business-minded individuals found opportunity in the fast-paced success of this building technology. After all, durability, resistance to fire, and security are not only appreciated in the industrial and commercial sector. And if enormous warehouses, factories, stadiums, and malls enjoy these benefits, why not bring the same benefits for ordinary people right under their own roofs? Hence, it did not take long before pre-engineered metal buildings were introduced to be the residences of the future.

People have been building their homes with wood, all these years. Introducing something as unfamiliar as pre-engineered metal buildings for residences might just be crazy, but it’s definitely good crazy. Suppliers and dealers of pre-engineered metal buildings are expecting people to ask questions – a lot of it. But they are fairly confident that their product will easily win over the home-owners, and future home-owners, who are more than likely to be eyeing the traditional, good old wood as their primary material for their residence or their backyard.

So why would anyone want to shift from the familiar to a virtually unknown alternative? Let’s get the facts straight. Traditional materials usually come with traditional construction methods and workers. This also means, traditional amount of time money. More often than not, you’d have trouble acquiring documents and permits for wooden structures because most trusted builders rely more on experience than on papers. Building with wood also means you spend a lot of your time watching the workmen sort and cut and fit the wooden members. It actually takes twice as long when you choose traditional buildings over pre-engineered metal buildings. Not only can you readily acquire essential building documents and permits, there is virtually no need for cutting and fitting and sorting. Pre-engineered metal buildings come in kits – all members numbered and sorted, construction workers practically just have to assemble your house like a giant puzzle.

Another basic advantage of building your house with metal is that steel does not warp nor shrink as wood does. Building with wood actually means you would have to straighten members every 5 or so years – you can’t expect the structure to stand firm and steady for a decade. On the contrary, metal framing for pre-engineered metal buildings are coated with a special protective primer which ensures that there will be no room for rust to set in – that is, just in case you were worried about oxidation compromising the structural integrity of your metal home. Building with metal means you would not have to worry about pests or infestations, plus there is virtually no need for maintenance for up to 30 years guaranteed.

These are only a few reasons why you should join the growing number of people who are getting convinced that pre-engineered metal buildings are the way to go if you’re after a reliable structure where you can rest assured that you and your family are safe. With the minimum capital requirement and the maximum benefits, pre-engineered metal buildings are no doubt, the next big thing in housing.

The Metal Building Supplier’s Secret to Success Revealed (Part 2)

Sunday, August 21st, 2011

The Continuous Process Improvement culture couples a positive attitude toward work.  Employees start embracing the idea of changes in their daily routines and tasks.  On the other hand, Lean manufacturing focuses on eradicating wastes or “muda”, since this approach originated in Japan.  These changes collectively have a domino effect: the production of metal building systems is improved, kits are delivered within a shorter span of time, and ultimately, the end consumer is more satisfied.

To be more concrete, as an example, you want to ensure the high-quality of pre-fabricated panels, it all begins from the moment the raw materials are purchased – and that’s fairly at the initial end of the supply chain.  You have to know enough to choose only the superior coil and paint for your product.  A metal building systems business is not always about getting the cheapest deal.  Experts in the business make the most of their buying power to get hold of only the choice materials.  Like them, put a premium on quality and divert your focus from getting the cheapest but usually secondary quality materials to getting the quality materials that meet your organizational objectives.

This emphasis on “quality at the source”, whether in purchasing, manufacturing, or engineering, translates to the quality of the metal building systems produced at the end of the day.  Consumers prefer suppliers that keep a good track record for reliable metal building systems.  Consumers easily recognize such suppliers, because more often than not, they are confident enough to back their products up with long-term warranties – and only because they can afford to do so.

The world-wide movement toward sustainability has made quite an impact on the production of metal building systems.  Municipalities started to raise the bar in terms of building and zoning standards in line with this cause.  Local government units also revised their codes, adding restrictions that gear toward more environment-friendly construction projects.  This is also why green building started to become popular in the industry.  Manufacturers, their architects, and engineers had to keep up with these changes in order to match the expectations and needs of their consumers.

Metal building systems had to be efficiently produced and delivered, on-site wastes had to be reduced, even packaging materials had to be changed – these are only some measures that suppliers had to undertake to meet sustainability standards.  Some suppliers incorporate these sustainability systems by dispersing their sites to reduce transportation costs; recycling scrap metal; using skylights and other energy-efficient lighting sources; among other things.

It is imperative in the industry for suppliers to provide warranty specifications.  Likewise, metal building systems have to meet the initial project specifications.  These two objectives are certain to be met when the supplier works with highly-skilled and experienced engineers.  Product support is an integral component of metal building systems.

Ultimately, engineering experience adds to product innovation.  And innovation, as previously discussed is an indispensable part of the recipe for success in the metal building systems industry.  A supplier that puts a premium on quality produces only top of the line products; and top of the line products go hand in hand with satisfied customers; satisfied customers translate to loyal customers; and loyal customers trust supplier’s that know their product enough to support it with their name on the line.  It is a never-ending cycle.  The journey to success is, after all, a continuous process.

The Metal Building Supplier’s Secret to Success Revealed (Part 1)

Sunday, August 21st, 2011

Getting into the metal building systems business is not just about setting up lines of rollforming panels. The key to a successful enterprise lies not just in the metal sheets and pre-fabricated members that ultimately reach the customers. For a metal building systems business to not only get in the industry, but stay in the industry, the company has to keep up with fast paced and almost always aggressive competitors. In order to do so, the metal building systems company has to have a certain degree of expertise in technical design, engineering, manufacturing, customer relations, and marketing.

Roughly three decades ago, the metal building systems industry started to pump up their sales and marketing, improving product promotions and placement strategies. Metal construction products became more visible and steadily gained popularity. Since then, products related to metal building systems emerged rapidly, from equipment to coatings, to exteriors, to design options, among other things. Innovation became the primary competitive strategy of every sensible player in the industry, without which any company is as good as static.

Commitment to quality is of the essence. Today’s technology permits companies to improve the quality of their entire business from the design of the metal building systems, to manufacturing, to delivery. There are various softwares available that allow companies to expand their horizons, giving room for more options and greater flexibility for the consumer in terms of design and engineering. There are also manufacturing paradigms that have become popular in the industry such as Lean Manufacturing and Continuous Process Improvement. These two systems have enormously changed how manufacturers of metal building systems perform their processes and measure their overall productivity.

Quality should flow within the organization and through the entire supply chain. Lean manufacturing and Continuous Process Improvement methods revolutionized manufacturing by reducing time-to-market through the elimination of wastes in the process. The primary causes of wastes include: waiting or delays, overproduction, over-processing, defects, inventory, human talent, unnecessary motion, transport. These wastes are actually quality cost areas. Inefficiencies in these areas contribute a lot to decreasing the overall productivity of the organization.

Several industry leaders have attested to the benefits of these manufacturing approaches to their metal building systems business. They emphasize the importance of instilling the commitment to quality on every level of the organization. Once employees adapt to the culture of continuous improvement, it’s amazing how the people apply their experience to their respective areas, from the reception clerk to the worker on the production line, to the head of engineering. Every member of the organization becomes conscious of the organization’s vision to efficiently create quality metal building systems that are reliable and green, sufficient for residential, industrial, and commercial applications.