Bookmark and Share

Archive for August, 2010

Cool Metal Roofing for Steel Buildings II

Tuesday, August 31st, 2010

Basically, there are two types of metal roofing system for steel buildings: structural and non-structural. When the metal roofing does not require any sort of solid support beneath it but instead attached directly to purlins, then it is classified as structural. Non-structural metal roofing requires a solid substrate beneath it like a metal roof deck.

Metal roofing for steel buildings are further categorized as through-fastened (overlapping panels) or standing seam (interlocking panels). Through-fastened metal roofing uses screws to directly attach it to purlins or the metal roof deck.  Steel shingle or standing seam roof uses hidden clips or fasteners to minimize the number of penetration through the steel panels. The concealed clips also permit expansion and contraction.

Structural metal roofing for steel buildings can be classified as low slope and steep slope. Roof slope or roof pitch determines the steepness of the angle of the roof. A low roof slope ranges from ¼:12 to 3:12. Any angle above 3:12 is considered steep slope.

Whether standing seam or through-fastened, low slope structural metal roofing system is, characterized by panels that run vertically on the roof surface. Typically, for roof slopes less than 3:12, special machines that crimp the panel seams together are used to ensure weather-tightness.

For steep slope structural metal roofing, vertical and horizontal profiles are available. The vertical panels consist of standing seam systems that are attached to underlying purlins with hidden clips or fastening flanges. Also available are various corrugated or tile facsimile metal roofs that overlap and are attached directly through the metal roofing panels. The interlocking or overlapping panels ensure weather-tightness.

Instead of transmitting loads through purlins, non-structural metal roofing systems for steel buildings transfer loads to the metal roof deck beneath them. The choices of styles for non-structural systems include vertical standing seam, corrugated, tile profiles, and a variety of horizontal panels.

Source:http://www.wbdg.org/resources/coolmetalroofing.php

Cool Metal Roofing for Steel Buildings I

Monday, August 30th, 2010

Metal roofing has been in existence for many centuries. Used as roofing material, metal roofing for any building is designed to provide protection from the elements, allows rain and melting snow to flow off the roof, and to keep the occupants and contents dry and comfortable. Metal roofing is popular because it is durable, recyclable, fire resistant, low weight, and low life-cycle cost.

Metal roofing products are available in a variety of metals, but for steel buildings, the predominant metal roofing substrate is metallic-coated steel panels or sheets. The choices for metallic coatings include zinc (galvanized), 55% aluminium-zinc alloy (Galvalume® ), 5% aluminium-zinc alloy (Galfan®), aluminium and lead-tin alloy (terne).

Cool metal roofing for steel buildings, improves energy efficiency by providing high levels of solar reflectance and high thermal emittance. No matter where your steel building is located, cool metal roofing can be engineered to meet the temperature requirements of the structure. For steel buildings in cold climates, cool metal roofing can provide the desired high solar reflectance and low thermal emittance. For steel buildings in hot climates, cool metal roofing can provide the desired high reflectance and high thermal emittance.

Cool metal roofing products for steel buildings include unpainted metal, pre-painted metal, and granular-coated metal. Whether they are for steep-slope or low-slope applications, these products come in a wide variety of finishes, colors, textures, and profiles.

In effect, cool metal roofing for steel buildings, saves energy and electricity costs by reducing the use of cooling and heating equipments. Steel roof panels with oven-cured, pre-painted organic coatings that include the new “cool pigment” technology still offer high total solar reflectance and high thermal emittance even if they come in darker colors.

Source:http://www.wbdg.org/resources/coolmetalroofing.php

Cool Roofs for Steel Buildings

Friday, August 27th, 2010

We know for a fact that dark colors absorb heat while light colors reflect heat and sunlight. That’s why people who live in countries with tropical climates usually wear light-colored clothing to help keep themselves cool. This is also true for steel buildings. Your steel building will be hotter if you have a dark-colored roof.

Cool roofs are mostly used in commercial and industrial steel buildings application. What are cool roofs? A cool roof is a roof consisting of materials that has the ability to reflect the visible, infrared, and ultraviolet wavelengths of the sun, reducing heat transfer to the steel building. At the same time, it has the ability to radiate absorbed solar energy. These characteristics are better known as solar reflectance and thermal emittance. Most cool roofs for steel buildings are white or light-colored.

It has been proven that cool roofs can reduce the roof surface temperature by up to 100 degrees Fahrenheit, thus lessening the heat transferred into the steel building below. This translates to reduce energy costs, maintain comfortable interiors, lessen maintenance costs, enhance roof’s durability, and reduce urban heat island effect.

Some benefits of cool roofs for steel buildings are:

· Reduce steel building heat-gain
· Create savings by reducing the need for summertime air conditioning
· Increase the roof’s life expectancy as well as the steel building’s cooling equipment
· Increase the thermal efficiency of the roof insulation
· Reduce the demand for electricity by as much as 10% on hot summer days
· Reduce air pollution and greenhouse emissions resulting from the use of cooling equipments
· Provide energy savings even on sunny days when the weather is not necessarily hot

For steel buildings, metal roofing products in dark colors, even black, that are coated with “cool roof” pigments may not be as reflective as those in whites or light colors, but they can still provide energy savings over other paints.

Providing Sufficient Ventilation for Steel Buildings (continuation)

Thursday, August 26th, 2010

Ridge vents are fixed vents installed on the roof to ensure proper air ventilation inside steel buildings. Made of metal and usually covered with shingles, ridge vents will appear inconspicuous on roofs. Their widths vary, from 10 feet to 12 feet, with 9 inches and 12 inches throats. However, ridge vents may be customized to accommodate roofs with wider beams.

Ridge vents can be singularly installed or seamed together for longer applications. Ridge vents come with accessories such as bird screens, rain caps, dampers, connector bars, and gutter splices. The last three are essential when installing multiple units in a continuous run.

Typically, a ridge vent is opened by a pull chain, but different opening mechanisms are also available at an additional cost. Ridge vents are great for low-pitched roofs as well as cathedral ceilings. To determine the size of ridge vent a steel building needs, it has been demonstrated that a 10-foot ridge vent can properly ventilate a 2,400 square foot steel building.

Circular vents are typically 20 inches in diameter. Each circular vent comes with a bird screen and a spring-loaded butterfly damper that locks open until released.

For small steel buildings, installing louvers is the best option. However, they are typically used in tandem with other ventilation systems such as ridge vents to ensure proper air exchange. They come in these sizes: 3 ft. x 3 ft., 3 ft x 4 ft., 3 ft. x 4 ft., and 4 ft. x 4 ft. Louvers can be installed in any unobstructed area of a steel building’s walls.

Crosswise ventilation is necessary for some steel buildings. This can be achieved by placing louvers along the base of the steel building to increase the efficiency of the ridge vent on the roof. For steel buildings that are to be inhabited by people or livestock, suppliers can help owners calculate the sufficient amount of ventilation needed by using tried and tested formulas.

Aside from preventing condensation, ventilation is also necessary for heat reduction, exhaust of noxious fumes, or simply pull in some fresh outside air for steel buildings.

Providing Sufficient Ventilation for Steel Buildings

Wednesday, August 25th, 2010

Sufficient ventilation is important to any building most especially to steel buildings, which are susceptible to condensation. As discussed in the previous post about insulation, condensation is the process where water vapor changes to liquid. The higher the relative humidity inside the steel building, the greater the water vapor content.

This means that to prevent condensation from occurring, maintaining a relative inside humidity of less than 60% is important. The best solution to lowering the indoor relative humidity of steel buildings is to bring in outside air to mix with the inside air. This is achieved through proper ventilation.

Ventilation, or air exchanges, lets outside air into steel buildings and at the same time lets warm moist inside air escape. There are a number of factors that contribute to an extremely high moisture content inside steel buildings, making ventilation crucial. One concrete example is a barn used as shelter for livestock, such as horses.

A single horse excretes approximately 2 gallons of moisture, in the form of sweat, into the air everyday. In addition, the urine of the same horse also expels moisture into the air. Without a proper ventilation system in place, moisture will collect on the roof of the steel building and create a moist environment that can lead to respiratory ailments and fungal growth.

A steel building used as a barn, should be designed to have enough ventilation to ensure six to eight air exchanges per hour. This is achieved through ventilation systems such as ridge vents, circular vents, and louvers. These may be used alone or in combination.

(to be continued)

Prefabricated Steel Buildings Used as Backyard Storage and Garden Sheds

Tuesday, August 24th, 2010

For backyard storage, homeowners prefer prefabricated steel buildings because of their affordability and durability. These metal structures are being used for storage of tools, mowers, camping equipments, and recreational vehicles. Some homeowners also choose prefabricated steel buildings for their garden sheds.

The following are the typical dimensions of steel buildings used as backyard storage and garden sheds:

Width: The width ranges from 14 feet up to 20 feet but can be larger depending on needs.

Length: The length of the steel building really depends on the particular needs of the owner. The arched type of steel buildings allow for structures of any length.

The following benefits are realized when prefabricated steel buildings are used:

Custom design - Prefabricated steel buildings are custom-designed based on the owners’ specific needs and budget. No matter what size is ordered, manufacturers will engineer and manufacture the steel buildings to suit your purpose.

Affordable - More often than not, suppliers of prefabricated steel buildings also own the factories that manufacture the metal structures. Therefore, they can offer steel building kits at factory prices.

Clear span interiors- Structures that are meant for storage should have maximum usable interior space. This is one of the unique benefits offered by prefabricated steel buildings. Their truss-less design ensures that you have enough room for racking, shelving, and parking large vehicles such backhoes, tractors, and recreational vehicles.

50 years warranty - Reputable prefabricated steel building manufacturers are so confident in the durability and strength of these metal structures that they provide up to 50 years of structural warranty to their products.

Backyard storage and garden sheds are extensions of your house and they should be in tune with its style. This is not a problem for steel buildings. Modern prefabricated steel buildings can be accessorized with different architectural finishes, such as brick or stucco, and a wide variety of paint options, to make them look like conventional structures and blend in with your house and the rest of the neighborhood.

Impact-resistant Glass for Windows and Doors of Steel Building

Monday, August 23rd, 2010

Impact-resistant glass is the last type of protection for windows and doors of steel buildings. This practically eliminates the need for hurricane shutters. Installing impact-resistant glass is actually more expensive especially for old steel buildings.

The idea of using shatter-resistant glass for windows and doors of buildings and residences was inspired by the use of laminated glass by the automotive industry. Impact-resistant glass doors and windows offer permanent protection from storms. However, they must be installed by professionals.

There are two common types of impact-resistant glass for windows and doors. The first kind is laminated glass consisting of a shatter-proof membrane sandwiched between two sheets of glass. Upon impact, the glass may shatter but not scatter. The inner membrane will hold the two sheets of glass firmly together. Thus, the barrier is not broken.

Laminated glass windows and doors are designed to handle wind-borne debris and repeated impact from unwanted intruders. The thickness of the interior lamination ranges from .015 inch to .090 inch. The inner film even comes in a variety of color tints to choose from.

The second type of impact-resistant glass for steel buildings uses shatter-resistant film placed over the glass to keep the shards in place if broken. Since these films are just applied to the glazing, they may not function as a complete system and may not offer the protection required.

Impact-resistant glass installed in steel buildings, not only provide safety and protection from damages caused by storms but also security from intruders. In addition, it also offers increased sound and sunlight control. The strength and quality of the glass actually reduces the amount of exterior noise and ultraviolet rays of the sun, which can make their way into the building. The color tint also helps to reduce or eliminate sun fade and ultraviolet damage for interiors of steel buildings.

Fabric Hurricane Shutters for Steel Buildings

Friday, August 20th, 2010

Many owners of steel buildings are choosing fabric hurricane shutters as an alternative protection from strong winds and flying debris. It is hard to believe that fabric can provide enough protection, but this type of hurricane covering meets or exceeds most building codes especially in hurricane-prone areas such as Florida and Texas.

Fabric hurricane shutters are usually made of Kevlar, a fabric used as protective body armor. This material is lightweight and easy to handle. They can be put up and taken down easily by one person. They can be rolled or folded for easy storage. The translucent material allows light to come inside steel buildings and allows occupants to know what’s happening outside.

Fabric hurricane shutters offer the same or better protection than any other hurricane shutter available. When deployed, they are stretched so tight, without a flex. There might be moisture on the surface of the fabric, but it won’t be wind-driven into the house.

Fabric hurricane shutters look like a sun awning for single story steel buildings and like a curtain wall for multi-story ones. For residential steel buildings, fabric hurricane shutters are an expensive yet practical option to protect their entryways and porches. Using fabric shutters saves a lot of time because there’s no need to bring in heavy porch furniture and decorations in the event of an approaching hurricane.

There are several styles of fabric hurricane shutters for steel buildings that are available:

· Grommet – These are the easiest to install especially if you want to do it yourself. The shutters have grommets or reinforced eyelets where they will be fastened to doors and windows.

· Rolling Screen – This type of fabric shutters are permanently attached and located above windows and doors of steel buildings. They can be lowered anytime either manually or by electric motor.

· Slide Screen – The fabric shutters slide into mounted brackets.

· Strap and Buckle – Straps and buckles are sewn into the fabric shutters and fit around eyehooks or strapped to columns. This type of fabric shutters allow easy exit from steel buildings in case of emergency.

Plywood Hurricane Shutters for Steel Buildings II

Thursday, August 19th, 2010

Plywood hurricane shutters are the most commonly used storm shutters for steel buildings because of their price. They are considered to be temporary protection and their use is recommended only as a last resort, mainly due to the fact that these shutters do not meet most building codes.

There are two main methods for installing plywood shutters for steel buildings, the barrel bolt plywood shutters and the overlapping plywood shutters. For windows and doors of steel buildings that have an inset of two or more inches from the exterior wall, using barrel bolt plywood shutters is recommended.

These are the basic installation directions:

· Using a 5/8 inch thick plywood (3/4 inch is recommended), cut the plywood to fit snugly the window’s indentation.
· For larger framed openings such as doors, connect multiple plywood panels with 2 x 4s or sturdy hinges.
· Using one bolt for every 12 inches of vertical plywood, screw barrel bolts to each plywood shutter.
· Don’t forget to mark the bolt holes in the wall.
· As usual, label each panel with “Top” and “Bottom” and the number of the window it fits (refer to drawing discussed in yesterday’s post).
· Drill the holes.

It is recommended that plywood shutters be made waterproof by applying sealant or paint. Store plywood shutters properly in a cool, dry place to prevent wood damage and warping. Never store wet plywood shutters.

In addition, choose a storage location that keeps the shutters off the ground to prevent termite damage. This will not be a problem for owners of steel buildings because these metal structures are resistant to termites.

Plywood Hurricane Shutters for Steel Buildings I

Wednesday, August 18th, 2010

Ensuring that steel buildings are properly protected from storms requires time and money. Plywood shutters are the most commonly used type of hurricane shutters mainly because of the price. They do not meet most building codes, yet many owners of steel buildings still use them either because these people do not have the luxury of time to hire a professional contractor or these shutters are the only ones they can afford.

Plywood shutters may be the least expensive of all, but they also offer protection as long as they are properly installed. The main disadvantage of these shutters is that the building owner must make them and install them himself. In addition, the plywood material is very heavy and very awkward to install.

There are many ways to install plywood shutters. The least effective method, which is usually used by people with minimal amount of time to prepare, is to let the plywood overlap the framed opening. Then, the wood is attached to the walls using appropriate nails.

Before installing the plywood shutters, consider making a drawing of the steel building and marking each framed opening with a special number to match the labels of the plywood shutters.

Overlapping plywood shutters are the only option when windows or doors do not have a 2-inch inset. These are the steps in making overlapping plywood shutters and how to install them:

· Make sure the plywood is 5/8 inches thick. Remember that plywood is strongest in the direction of its wood grain.
· Cut plywood to overlap each window opening by at least 4 inches.
· For larger openings, such as doors, connect multiple plywood sheets with 2×4s or sturdy hinges.
· Drill matching holes through the plywood sheet and the wall where it will be attached.
· Label each plywood panel with “top”, “bottom” and the number of window or door it fits (refer to drawing).
· Hammer sleeve lead anchors into the wall holes made earlier.
· Screw or bolt the plywood in the anchors.

(Tomorrow: Barrel-Bolt Method)